How to Count and Pack Laundry Pods

2025-07-18

Laundry pods counting packaging solution With the rapid development of household cleaning products market, laundry pods as a new type of washing products are widely welcomed because of their convenient use, accurate dosage and environmental protection characteristics. However, in the high-speed production line, the packaging counting of laundry pods faces many challenges.
laundry pods vision counting and packaging machine

The VX series vision counting machine plays an important role in the laundry pods counting and packaging production line. The following is a case of a well-known daily chemical enterprise customer. As shown in the following video, VX8-3 vision counting machine is demonstrated.

Solution
The elevator is equipped with an 8-channel design to meet customer production requirements, such as 15 per pack/box, the speed can reach 40-50 per pack/box per minute,
At the same time, the channel combination counting can be used to achieve more quantity counting packaging, such as 40 per pack/box, and the speed can reach 15-25 per pack/box per minute.

Advantage for VX8-3 counting machine
1.Can count quickly and accurately.
2.Strong compatibility, whether single chamber, multi-chamber, can achieve counting.
3.The product information can be traced, and the whole set of equipment can be linked with the enterprise management system
4.Intelligent learning function to reduce parameter debugging time
5.Through the learning mode, the data of various falling postures of materials can be automatically obtained, and the accuracy of parameters can be checked through the verification mode. If there is an error, the parameters can be manually fine-tuned. A material only needs to be learned and verified once, and the next time it is used, it can be directly retrieved.

The counting machine can be paired with bag or box production line according to customer’s requirements.The following is a schematic diagram of the bagging and box production line.

automatic counting and packaging machine

The successful application of the

VX8-3 vision counter in the laundry detergent industry not only addresses the of traditional counting methods but also provides a reliable solution for the intelligent upgrade of the daily chemical industry. As algorithms continue to optimize and hardware performance improves, vision counting technology will play a crucial role in more niche areas, driving the packaging industry towards greater efficiency and precision.

#Laundry Pod Counting Machine #Laundry Pod Counting Packing Machine #counting packaging machine

How to Count Tiny Materials - Rhinestones

2025-07-18

How to Count Tiny Materials - Rhinestones

In the jewelry accessories, precision manufacturing and other industries, accurate counting and efficient packaging of tiny materials such as zircon, rhinestones, and micro bearings have always been a difficult point in the production process. In response to this demand, we launched the VB4-35-2 four-channel symmetrical vision counting and packaging machine, which can achieve 20-30 packages per minute of 100pcs through our multi-channel vision counting machine, it is greatly helping enterprises to improve production efficiency.

Rhinestones vision counting machine

Symmetrical design of four channels, doubled efficiency

The small parts counting equipment adopts a double-sided dual-channel layout (4 channels in total). The materials are evenly distributed to each channel through the vibration plate, and the high-frame rate industrial camera synchronously identifies and counts them. The efficiency is increased by 300% compared with single-channel equipment, which is especially suitable for high-speed processing of tiny materials of 1-5mm.

Higher recognition accuracy

Equipped with a customized optical system, it can accurately identify easily interfering materials such as transparent rhinestones and reflective zircon

The AI algorithm automatically eliminates fragments and sticky particles, and the counting accuracy is ≥99.9%

Supports parameter presets for special-shaped materials, and switches between different product types with one click

Seamless connection with vertical packaging machine

Through the intelligent speed control module, it is linked with the downstream vertical packaging machine to achieve full automation of counting, bagging and sealing. The video measured speed is stable at 20-30 bags/minute (100pcs/bag), and the daily production capacity can be adjusted according to needs.

Typical application scenarios

Jewelry processing industry: packaging of rhinestones, zircon, and moissanite

Electronic components: quantitative packaging of micro-cores and ceramic capacitors

Medical consumables: counting of small-particle tablets, capsules, and other tiny medical consumables

Case analysis

After a Zhejiang rhinestone manufacturer replaced traditional packaging with VB4-35-2

Packaging efficiency increased from 8 packs/minute to 28 packs/minute

Labor costs reduced by 70%, and equipment investment recovered within half a year

#vision counting machine #Rhinestones vision counting machine #Hardware counting machine

How to order a vision counting packaging machine

2025-07-18

How to order a vision counting packaging machine

Hefei The One Electronic Technology Co.,LTD is a professional R & D, production and sales of vision counting machine high-tech enterprises, its production of the one vision counting machine, relying on high-speed camera intelligent recognition technology, has helped many enterprises to solve the counting problems, such as seeds, plastic parts, candy, eggs, screws, laundry beads, capacitors, chips and so on.

small parts counting machine

Our company can not only provide counting equipment, but also provide customers with a complete set of counting and packaging equipment including counting,labeling, packaging (bags and box) finished products conveyor, so that customers can achieve full automatic counting and packaging.

vision counting and packaging machine

How to order a vision counting packaging machine

Step 1: Contact with our business manager, identify the materials to be counted, and fill in the "Customer Demand form", including material information, packaging requirements, and so on

Step 2: send the material to the factory for actual machine measurement, this step is very important, only after the actual test, according to the test data statistics to get a clear counting accuracy and speed
Step 3: If the test accuracy and speed meet the requirements, the technical scheme design (preliminary) shall be made according to the specific needs (including the use scenario, bump requirements, site size requirements, etc.), then arrange the advance payment
Step 4: After receiving the advance payment, our engineer will start to refine the technical scheme, issue figure, procurement, assembly
Step 5: Commissioning, acceptance (online, can also be on-site acceptance)
Step 6: After acceptance, pay for the balance payment
Step 7: Delivery, remote assistance installation and commissioning

Our company's vision counting machine provides standard or non-standardized technical design services based on vision counting technology, so that the final equipment can truly fit your workshop use.

Our cooperation is based on the principles of equality, win-win, and respect for facts. If you have any questions about counting, please contact us!

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Vision counting machine helps you solve the problem of expensive labor

2025-07-18

Vision counting machine helps you solve the problem of expensive labor

With the increasing of labor costs, many enterprises began to find ways to save labor costs.

The customer said that they have 8-10 people in the counting and packaging process, and the packaging quality is also unstable. Therefore, they want to seek professional automatic vision counting machine that can reduce some labor for other links and improve packaging quality. Finally, after detailed demand docking, a customized vision counting machine was built based on the customer's packaging requirements, speed requirements and product characteristics.

vision counting machine

The customer uses manual material collection and is equipped with a foot switch for discharging materials. If there are 30 pieces/package, the counting machine can reach 25 packages/minute.

If the speed requirement is fast and the budget is sufficient, an automatic packaging machine can be equipped with a signal docking with the counting machine to achieve full automation of counting and packaging.

We can do some calculations and see how the vision counting packaging machine can help you solve the problem of expensive labor.

Before customer use counting machine: according to the 8 people, packaging 2 people, the average one person can complete 2.5 packages a minute, then 8 people can complete 20 packages a minute. In 8 hours a day, 9600 packets a day.

After using our automatic vision counting packaging machine, according to the counting and packaging speed of 25 packages/minute, 2 people are required, one to load the finished product and the other to pack the finished product. To complete 9600 packages, it only takes 6.4 hours. The manual labor saves 6 people. If the salary is 60,000 RMB per year, the counting and packaging process can save 360,000 costs per year.

In addition, there are some hidden benefits:
1. If there is a shortage of quantity in manual packaging, it may cause customer complaints, affect the corporate image, and may lead to a reduction in order volume.
2. Since the vision counting machine will not be short of quantity, it can ensure packaging quality and customer satisfaction, and the corporate image is improved.

#vision counting machine #vision counter #vision counting packing machine

What are the mature counting and packaging solutions for laundry pods?

2025-07-18

What are the mature counting and packaging solutions for laundry pods?

Laundry pods are being widely accepted by consumers and the market is slowly maturing, leading to mass production, sales, and marketing.

pods counting machine

After the problem of forming laundry pod is solved, the next step is counting and packaging. The special shape of laundry pods requires not only precise counting but also protection of their appearance from wear and tear.

Our company mature VX8 automatic vision counting machine, after multiple cooperation accumulation in the laundry pods industry, has become very mature in counting pods. It can meet the counting efficiency and packaging requirements for bags and boxes, single or multi-chambers.
Here is an introduction to one of the counting and packaging solutions.

automatic vision counting machine

This is a typical case of a feeding device + counting + box packaging equipment. Other equipment such as a printer can be selected according to needs.
The counting efficiency can reach 40-50 bags per minute with 15 pods per bag. The number of pods per bag can be adjusted according to the actual production and packaging needs. Get more multifunction counting packaging machine from https://www.visioncounter.com/

#pods vision counting machine #automatic vision counting machine #laundry beads vision counting machine

What information you need to know before accepting the counter?

2025-07-18

What information you need to know before accepting the counter?

As a manufacturing equipment company that designs and manufactures products in-house, we have customers visiting us both before and after sales. We have had many customers visiting our company recently to learn more about our products.

CCD counting machine

The figure below is the customer who come to accept the overall equipment. The overall equipment includes feeding and conveying equipment, vision counting machine equipment, packaging machine and labeling equipment.

small parts counting machine

We also have our customers in the Yangtze River Delta come to accept the vision counting equipment. The customer looked at every corner of the equipment very carefully and asked a lot of questions about the subsequent use of the equipment. Today we will summarize for you what information you need to know when handing over your machine.

First of all, we will have a dedicated one-to-one after-sales engineer to hand over the machine and debug it. Secondly, we will train on-site users, whether they are technicians or ordinary front-line workers. If you encounter other problems in the future, we can also provide video teaching, and software problems can be solved through remote control. In addition, there are also many handover details on the customer side. For example, the customer's technical team will come to our company to participate in machine training, in order to facilitate later use and maintenance work. Some companies even brought in senior technical engineers, who had a detailed understanding of the equipment structure, parts, counting, documentation, and packaging. Of course, we also have learning-free equipment for customers who don’t have senior technicians. The learning-free counting machine is the latest machine developed by our company. The operator can use it directly after receiving the machine. There is no need to create a scheme, and the operation is simpler.

#vision counter #CCD vision counting packaging machine #parts bulk counter

Whether the vision counter will replace the traditional counting

2025-07-18

Whether the vision counter will replace the traditional counting

Will the vision counting machine replace the traditional counting? First, let’s look at the necessity of automatic vision counting machines.

1.For the production efficiency of enterprises, artificial long time work will inevitably appear fatigue, efficiency is not high, accuracy decline. Vision counting machine can greatly improve productivity and automation.
2.From the perspective of management cost, the training time and the follow-up cost of skill improvement required to cultivate a skilled labor are very high. And the vision counting machine can be designed suitable equipment according to the needs at the beginning of the equipment, as long as the basic maintenance work is maintained for a long time, it can maintain a continuous and efficient and good working state.
3.For special working conditions, such as gunpowder, deep sea exploration, high temperature and other dangerous or intolerable conditions, machine vision technology and equipment are very good to avoid these potential dangers, and maintain normal work.

Our automatic vision counting machine with high-speed industrial line array camera, when the material falls through the camera recognition area, line array camera through high-speed scanning, accurate capture material information such as falling posture, shape, and upload to the processing center, through processing center powerful algorithm real-time analysis processing, accurately calculate the number of material and achieve real-time count function.

In the era of industry 4.0 advocated by the world, production is more automated and efficient, and the trend of wide application of vision counting machines in various fields will be irreversible.

#vision counting machine #vision counter #parts counting machine

Analysis of causes and countermeasures for abnormal vibration of submersible pumps

2025-07-18

I. Diagnosis of the root cause of vibration

1.1 Mechanical vibration (accounting for 45% of the causes of failure)

· Impeller dynamic balance failure (＞0.5mm/kg needs to be corrected)

· Bearing clearance exceeds the standard (radial clearance＞0.15mm)

· Coupling centering deviation (angle error ≥0.05mm/m)

1.2 Fluid dynamic vibration (accounting for 35% of the causes of failure)

· Cavitation phenomenon (NPSHa＜NPSHr+0.5m)

· Eddy current excitation (risk surges when flow rate＞2.5m/s)

· Medium gas content exceeds the standard (＞5% volume ratio)

1.3 Structural resonance (accounting for 20% of the causes of failure)

· Natural frequency and speed frequency coincide (±10% danger zone)

· Pipeline support spacing is too large (carbon steel pipe＞3m without support)

II. On-site investigation process

1. Vibration value detection: If ＞4.5mm/s, then (spectrum Analysis)

2. Determine whether it is high-frequency vibration?

3. If yes: check bearings/gears

If not: check whether it is low-frequency vibration?

4. If it is low-frequency vibration: check impeller/coupling

If it is not low-frequency vibration: check fluid system

III. solutions

3.1 Mechanical adjustment

Impeller G6.3 dynamic balancing (residual imbalance <8g)

Use laser alignment instrument for correction (error control within 0.02mm)

3.2 System optimization

Add inducer to improve cavitation

Install damper at outlet (rubber flexible joint recommended)

3.3 Intelligent monitoring

Install wireless vibration sensor (recommended 100Hz sampling rate)

Establish vibration trend map (warning value set to 4.5mm/s of ISO10816-3)

IV. Preventive maintenance plan

Weekly: Check anchor bolt torque (M20 bolts require 450N·m)

Monthly: Lubricating oil particle size detection (within NAS Class 8)

Yearly: Perform modal analysis to verify structural natural frequency

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Ultra-high molecular weight polyethylene fluorine-lined centrifugal pump the optimal engineering solution for sodium chlorate transportation

2025-07-18

The strong oxidizing property (ORP＞+1000mV) and crystallization tendency of sodium chlorate solution make it a "pumping killer", while the fluorine-lined pump reinforced with ultra-high molecular weight polyethylene (UHMWPE) has achieved a breakthrough performance improvement through material composite innovation.

① Performance leap brought by material composite

1. Anti-wear revolution

1.1 The addition of UHMWPE (molecular weight ≥3 million) increases the wear resistance by 8 times (ASTM D4060 test)

1.2 The ability of the impeller edge to resist particle erosion is 3.2 times that of the ordinary F46 pump (actual measurement under the condition of 15% concentration containing crystal slurry)

2. Temperature-corrosion synergistic resistance

Temperature range	Pure F46 performance	UHMWPE Enhanced Performance
Below 80℃	Annual corrosion: 0.008mm	0.005mm
80-120℃	Prone to stress cracking	Maintaining the complete lattice structure
Short-term exposure up to 150°C	Irreversible deformation	Can withstand 4 hours of thermal shock

② Comparison of key engineering parameters

1. Life cycle:

1.1 Continuous operation time: 8000h for ordinary fluorine-lined pump vs 25000h for ultra-high molecular fluorine-lined pump

1.2 Overhaul interval extended to 5 years (under sodium chlorate crystallization conditions)

2. Energy efficiency performance:

2.1 Volumetric efficiency > 92%

2.2 Save 15-18% electricity compared to ordinary fluorine-lined pumps

③ Full cost economic verification

1. Initial investment:

40% lower than Hastelloy pumps and 25% higher than ordinary fluorine-lined pumps

2. Comprehensive benefits:

2.1 Spare parts consumption reduced by 60%

2.2 Sudden downtime losses reduced by 92%

Case study: After a company in Jiangxi used this pump type to transport sodium chlorate, the annual maintenance cost of a single line was reduced from 280,000 to 65,000, and the production capacity was increased by 23%. (China Chlor-Alkali Industry Association 2025 Blue Book) This case can be found.

#horizontal slurry pump #slurry transportation #slurry service #centrifugal pump classification #centrifugal pump purpose #centrifugal pump explained

Applications Areas of Cryogenic Deflashing Machine

2025-07-18

Applications Areas of Cryogenic Deflashing Machine

Applicable Materials Of Cryogenic Deflashing

● Rubber
The cryogenic deflashing machine can process products made of neoprene, fluoro rubber, EPDM and other rubber materials. The common ones are seal rings / O-rings, auto parts, rubber parts, rubber insoles, silicone products, etc.

● Injection molding (including elastomer materials)
The cryogenic rubber deflashig machine can process products made of PA, PBT and PPS. The common ones are connectors, nanoforming structural parts, medical use injection parts, automotive injection parts, mobile phone cases, mouse cases, injection molding miscellaneous parts, etc.; also products made of TPU and TPE elastic material, such as watch bands, wristbands, soft sleeves, plastic cases, etc.

● Zinc magnesium aluminum die-casting
The pegedeflashing cryogenic deburring machine can process aluminum, zinc, magnesium alloy products. The common ones are auto parts, metal crafts, decoration items, toy parts and etc.

Cryogenic deflashing applications

#rubber deflashing machine #Cryogenic deflashing machine #nitrogen deflashing machine #cryogenic deburring by nitrogen #Liquid nitrogen trimming process #cryogenic trimming and deflashing #deep cold deflashing #cryogenic deburring machine