What are the mature counting and packaging solutions for laundry pods?

2025-07-18

What are the mature counting and packaging solutions for laundry pods?

Laundry pods are being widely accepted by consumers and the market is slowly maturing, leading to mass production, sales, and marketing.

pods counting machine

After the problem of forming laundry pod is solved, the next step is counting and packaging. The special shape of laundry pods requires not only precise counting but also protection of their appearance from wear and tear.

Our company mature VX8 automatic vision counting machine, after multiple cooperation accumulation in the laundry pods industry, has become very mature in counting pods. It can meet the counting efficiency and packaging requirements for bags and boxes, single or multi-chambers.
Here is an introduction to one of the counting and packaging solutions.

automatic vision counting machine

This is a typical case of a feeding device + counting + box packaging equipment. Other equipment such as a printer can be selected according to needs.
The counting efficiency can reach 40-50 bags per minute with 15 pods per bag. The number of pods per bag can be adjusted according to the actual production and packaging needs. Get more multifunction counting packaging machine from https://www.visioncounter.com/

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What information you need to know before accepting the counter?

2025-07-18

What information you need to know before accepting the counter?

As a manufacturing equipment company that designs and manufactures products in-house, we have customers visiting us both before and after sales. We have had many customers visiting our company recently to learn more about our products.

CCD counting machine

The figure below is the customer who come to accept the overall equipment. The overall equipment includes feeding and conveying equipment, vision counting machine equipment, packaging machine and labeling equipment.

small parts counting machine

We also have our customers in the Yangtze River Delta come to accept the vision counting equipment. The customer looked at every corner of the equipment very carefully and asked a lot of questions about the subsequent use of the equipment. Today we will summarize for you what information you need to know when handing over your machine.

First of all, we will have a dedicated one-to-one after-sales engineer to hand over the machine and debug it. Secondly, we will train on-site users, whether they are technicians or ordinary front-line workers. If you encounter other problems in the future, we can also provide video teaching, and software problems can be solved through remote control. In addition, there are also many handover details on the customer side. For example, the customer's technical team will come to our company to participate in machine training, in order to facilitate later use and maintenance work. Some companies even brought in senior technical engineers, who had a detailed understanding of the equipment structure, parts, counting, documentation, and packaging. Of course, we also have learning-free equipment for customers who don’t have senior technicians. The learning-free counting machine is the latest machine developed by our company. The operator can use it directly after receiving the machine. There is no need to create a scheme, and the operation is simpler.

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Whether the vision counter will replace the traditional counting

2025-07-18

Whether the vision counter will replace the traditional counting

Will the vision counting machine replace the traditional counting? First, let’s look at the necessity of automatic vision counting machines.

1.For the production efficiency of enterprises, artificial long time work will inevitably appear fatigue, efficiency is not high, accuracy decline. Vision counting machine can greatly improve productivity and automation.
2.From the perspective of management cost, the training time and the follow-up cost of skill improvement required to cultivate a skilled labor are very high. And the vision counting machine can be designed suitable equipment according to the needs at the beginning of the equipment, as long as the basic maintenance work is maintained for a long time, it can maintain a continuous and efficient and good working state.
3.For special working conditions, such as gunpowder, deep sea exploration, high temperature and other dangerous or intolerable conditions, machine vision technology and equipment are very good to avoid these potential dangers, and maintain normal work.

Our automatic vision counting machine with high-speed industrial line array camera, when the material falls through the camera recognition area, line array camera through high-speed scanning, accurate capture material information such as falling posture, shape, and upload to the processing center, through processing center powerful algorithm real-time analysis processing, accurately calculate the number of material and achieve real-time count function.

In the era of industry 4.0 advocated by the world, production is more automated and efficient, and the trend of wide application of vision counting machines in various fields will be irreversible.

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Analysis of causes and countermeasures for abnormal vibration of submersible pumps

2025-07-18

I. Diagnosis of the root cause of vibration

1.1 Mechanical vibration (accounting for 45% of the causes of failure)

· Impeller dynamic balance failure (＞0.5mm/kg needs to be corrected)

· Bearing clearance exceeds the standard (radial clearance＞0.15mm)

· Coupling centering deviation (angle error ≥0.05mm/m)

1.2 Fluid dynamic vibration (accounting for 35% of the causes of failure)

· Cavitation phenomenon (NPSHa＜NPSHr+0.5m)

· Eddy current excitation (risk surges when flow rate＞2.5m/s)

· Medium gas content exceeds the standard (＞5% volume ratio)

1.3 Structural resonance (accounting for 20% of the causes of failure)

· Natural frequency and speed frequency coincide (±10% danger zone)

· Pipeline support spacing is too large (carbon steel pipe＞3m without support)

II. On-site investigation process

1. Vibration value detection: If ＞4.5mm/s, then (spectrum Analysis)

2. Determine whether it is high-frequency vibration?

3. If yes: check bearings/gears

If not: check whether it is low-frequency vibration?

4. If it is low-frequency vibration: check impeller/coupling

If it is not low-frequency vibration: check fluid system

III. solutions

3.1 Mechanical adjustment

Impeller G6.3 dynamic balancing (residual imbalance <8g)

Use laser alignment instrument for correction (error control within 0.02mm)

3.2 System optimization

Add inducer to improve cavitation

Install damper at outlet (rubber flexible joint recommended)

3.3 Intelligent monitoring

Install wireless vibration sensor (recommended 100Hz sampling rate)

Establish vibration trend map (warning value set to 4.5mm/s of ISO10816-3)

IV. Preventive maintenance plan

Weekly: Check anchor bolt torque (M20 bolts require 450N·m)

Monthly: Lubricating oil particle size detection (within NAS Class 8)

Yearly: Perform modal analysis to verify structural natural frequency

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Ultra-high molecular weight polyethylene fluorine-lined centrifugal pump the optimal engineering solution for sodium chlorate transportation

2025-07-18

The strong oxidizing property (ORP＞+1000mV) and crystallization tendency of sodium chlorate solution make it a "pumping killer", while the fluorine-lined pump reinforced with ultra-high molecular weight polyethylene (UHMWPE) has achieved a breakthrough performance improvement through material composite innovation.

① Performance leap brought by material composite

1. Anti-wear revolution

1.1 The addition of UHMWPE (molecular weight ≥3 million) increases the wear resistance by 8 times (ASTM D4060 test)

1.2 The ability of the impeller edge to resist particle erosion is 3.2 times that of the ordinary F46 pump (actual measurement under the condition of 15% concentration containing crystal slurry)

2. Temperature-corrosion synergistic resistance

Temperature range	Pure F46 performance	UHMWPE Enhanced Performance
Below 80℃	Annual corrosion: 0.008mm	0.005mm
80-120℃	Prone to stress cracking	Maintaining the complete lattice structure
Short-term exposure up to 150°C	Irreversible deformation	Can withstand 4 hours of thermal shock

② Comparison of key engineering parameters

1. Life cycle:

1.1 Continuous operation time: 8000h for ordinary fluorine-lined pump vs 25000h for ultra-high molecular fluorine-lined pump

1.2 Overhaul interval extended to 5 years (under sodium chlorate crystallization conditions)

2. Energy efficiency performance:

2.1 Volumetric efficiency > 92%

2.2 Save 15-18% electricity compared to ordinary fluorine-lined pumps

③ Full cost economic verification

1. Initial investment:

40% lower than Hastelloy pumps and 25% higher than ordinary fluorine-lined pumps

2. Comprehensive benefits:

2.1 Spare parts consumption reduced by 60%

2.2 Sudden downtime losses reduced by 92%

Case study: After a company in Jiangxi used this pump type to transport sodium chlorate, the annual maintenance cost of a single line was reduced from 280,000 to 65,000, and the production capacity was increased by 23%. (China Chlor-Alkali Industry Association 2025 Blue Book) This case can be found.

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Applications Areas of Cryogenic Deflashing Machine

2025-07-18

Applications Areas of Cryogenic Deflashing Machine

Applicable Materials Of Cryogenic Deflashing

● Rubber
The cryogenic deflashing machine can process products made of neoprene, fluoro rubber, EPDM and other rubber materials. The common ones are seal rings / O-rings, auto parts, rubber parts, rubber insoles, silicone products, etc.

● Injection molding (including elastomer materials)
The cryogenic rubber deflashig machine can process products made of PA, PBT and PPS. The common ones are connectors, nanoforming structural parts, medical use injection parts, automotive injection parts, mobile phone cases, mouse cases, injection molding miscellaneous parts, etc.; also products made of TPU and TPE elastic material, such as watch bands, wristbands, soft sleeves, plastic cases, etc.

● Zinc magnesium aluminum die-casting
The pegedeflashing cryogenic deburring machine can process aluminum, zinc, magnesium alloy products. The common ones are auto parts, metal crafts, decoration items, toy parts and etc.

Cryogenic deflashing applications

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Cryogenic Deflashing is a Good Method for Rubber Deflashing

2025-07-18

Cryogenic Deflashing is a Good Method for Rubber Deflashing

Cryogenic deflashing is considered a good method for rubber deflashing due to several reasons:

1. Precision: Cryogenic deflashing process is a controlled process that can remove flash from rubber components with high precision. It targets the unwanted excess rubber precisely without damaging the desired part geometry. This ensures consistent and accurate results.

2. Non-destructive: Cryogenic deflashing machine is a non-destructive process, meaning it does not damage or weaken the rubber components during deflashing. This is important for maintaining the structural integrity and functionality of the parts.

3. Versatility: Cryogenic deburring can be used for a wide range of rubber components, regardless of their shape, size, or complexity. It is suitable for both simple and intricate parts, making it a versatile option for various rubber products.

4. Efficient: nitrogen shotblast deflashing is a relatively fast process, allowing for high-volume production. The use of liquid nitrogen or other cryogenic media rapidly freezes the rubber parts, and subsequent tumbling or blasting breaks off the flash, ensuring efficient deflashing.

5. Environmentally-friendly: Cryogenic rubber deflashing is an environmentally-friendly process compared to traditional deflashing methods. It does not involve the use of harsh chemicals or generate harmful waste. Cryogenic media, such as liquid nitrogen, evaporates during the process, leaving no residue behind.

6. Cost-effective: While cryogenic shotblast deflashing may initially require an investment in specialized equipment, it can be a cost-effective solution in the long run. It reduces labor-intensive manual deflashing and minimizes the need for post-production rework or scrap due to damaged parts.

Overall, cryogenic deburring offers advantages in terms of precision, non-destructiveness, versatility, efficiency, environmental impact, and cost-effectiveness, making it a favorable choice for rubber deflashing processes in various industries.

Nanjing Pege Techno Machine is one of the top cryogenic deflashing machine manufacturers in the world.

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Nanjing Pege Techno Launched a New Model of Smaller Capacity Cryogenic Deflashing Machine-PG-40T

2025-07-18

Nanjing Pege Techno Launched a New Model of Smaller Capacity Cryogenic Deflashing Machine-PG-40T

New type of cryogenic shot blasting deflashing machine has following special features:

Extremly compact and small machine size and inner chamber to save LN2 use
Strong power with a 3.7KW motor, and a 500mm diameter vibrator.
High blasting efficiency and flash&media separation performance.
Smaller location space requirement.
Good quality performance as well as reliable processing efficiency.
Afforable price and cheap maintenance cost.

PG-40 cryogenic deflasher

With above good features, this type of nitrogen deflashing machine will be well accpect and welcome by rubber or plastic components manufacturers all over the world.

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Pege's Cryogenic Deburring Machine Features

2025-07-18

Pege’s Cryogenic Deflashing/Deburring Machine Features

■Visual& Intelligent HMI Panel - User friendly 11inch HMI operation panel, one stop operation mode, can record and read the parameters, easy to operate and manage。

■Robust Machine Frame - Frame is all made of 304 stainless steel, its edge uses red powder coating process to ensure both durability and elegant appearance.

■Compact Design to Save LN2 Consumption - To optimize the machine design to make sure the machine chamber is compact and small for saving liquid nitrogen to lower running cost.

■Greater Insulation Effect - Despite of using 75mm thicker insulation material, the insulation material is strengthened by SUS304 material, to ensure excellent heat preservation effect, also can lower LN2 consumption largely.

■Higher Blasting Speed with Big Diameter Wheel Ensure Great Power - Different wheel size choices ensure perfect match between power and barrel capacity to realize best processing result and highest productivity. Our 80Liter use a Ф300mm wheel with a max 7000rpm speed, and 120Liter&150liter a 350mm wheel with a max 7000rpm speed.

■Durable and Efficient Vibrator-Reliable customized SUS 304 vibrator can keep stable running for more than 10 years in the low temp, high humidity environment without failure.

■Bigger Diameter Sieve for Better Separation-Bigger capacity model(120liter&150liter’s) vibrator sieve diameters are around 600mm, which is larger than most of other manufactures, has the advantage of quicker filtering flash and media and has higher efficiency.

■Automatic Media Suction and Blasting- Automatic media circulation system by negative pressure occurred in machine inner chamber, not by screw lifter, save media and more intelligent.

■World Well-known Controller brand like SIEMENS, Panasonic or Mitsubishi, Omron to ensure high working stability in the low temp environment.
■Easy and Convenient Media Exchange system to make operation quicker and easier.

■Better Gear Box Design and use customized anti-low temp oil seal to ensure very few dusts get into the box, so less maintenance on gear box.

■More Durable Umbrella Gear and Bearings will ensure long term consistent running with less failure and less maintenance cost.

■Robust Barrel and Machine Door-use strong and thick steel for barrel and machine doors, deformation will not happen even after long time use.

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The definition, principal, and composition of a typical Cryogenic Deflashing Machine

2025-07-18

The definition, principal, and composition of a typical Cryogenic Deflashing Machine

A cryogenic deflashing machine, also known as a cryogenic deburring system, is a type of equipment used to remove excess material or flash from molded or machined parts. Cryogenic deflashing is a process that involves the use of extremely low temperatures to freeze the parts and then removing the flash using various methods.

The cryogenic rubber deflashing machine typically consists of a large chamber or tub where the parts are placed. Liquid nitrogen is used to rapidly cool the parts, making them brittle. Once the parts are sufficiently cooled, they are subjected to tumbling or blasting action, which causes the brittle flash to break off from the parts.

The rubber or plastic flash is then separated from the parts using air, vibration, or other means.

cryogenic deburring principal

Cryogenic deflashing is commonly used in industries such as automotive, aerospace, electronics, and medical devices, where precision and cleanliness are critical. It is an effective and efficient method for removing flash from complex-shaped parts without damaging the component itself. Moreover, cryogenic deflashing is considered to be environmentally friendly compared to traditional methods that involve the use of harsh chemicals or mechanical trimming.

Pegedeflashing is a leading supplier of various type of cryogenic deflashing machines.

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