Ensuring the longevity of an industrial air cooled chiller involves a series of diligent maintenance practices designed to maintain optimal performance and prevent premature wear. Regular inspections and upkeep are critical for the efficient operation of these systems. For an air cooled screw chiller, frequent checks of key components such as the compressor, condenser coils, and evaporator are essential. The compressor should be monitored for any signs of wear or inefficiency, like unusual noises or vibrations, which could indicate potential issues. Keeping the condenser coils clean is equally important, as dirt and debris can obstruct airflow and reduce the system’s efficiency.

Maintaining proper refrigerant levels is another crucial aspect of prolonging the life of an industrial air cooled chiller. Low refrigerant levels can cause the system to overheat, potentially damaging the compressor and other components. Regular monitoring and replenishment of refrigerant help maintain the system’s efficiency and prevent breakdowns. Additionally, inspecting and replacing worn-out seals and gaskets can prevent leaks and ensure the system operates smoothly. This practice is particularly important in maintaining the effectiveness of the water chiller cooling system, which relies on precise refrigerant levels for optimal performance.

Lubrication of moving parts is vital for the longevity of an air cooled screw chiller. Regularly checking and replacing lubricants as specified by the manufacturer reduces friction and wear, thereby extending the life of components such as the compressor and fans. Ensuring all moving parts are well-lubricated prevents overheating and excessive wear, which can lead to costly repairs and downtime. Regular maintenance should also include checking the electrical connections and control systems to ensure they are functioning correctly, as faulty electrical connections can lead to system malfunctions or even complete failures.

Maintaining optimal airflow around the chiller unit is crucial. Ensuring there are no obstructions around the air intake and exhaust areas helps maintain proper airflow, essential for efficient cooling. Regularly inspecting and cleaning the air filters also ensures that the system operates at peak efficiency. This practice is particularly important for an industrial air cooled chiller, where maintaining consistent airflow directly impacts the cooling performance and energy efficiency of the system.

Water quality is another important factor in maintaining the water chiller cooling system. Regularly checking and treating the water to prevent scale build-up and corrosion can prolong the life of the chiller. Ensuring that the water treatment systems are functioning properly and that the water is free of contaminants helps to prevent damage to internal components. This maintenance practice is essential for avoiding costly repairs and ensuring the efficient operation of the chiller system.

Implementing a proactive maintenance schedule is key to ensuring the longevity of an industrial air cooled chiller. Keeping detailed records of all maintenance activities and scheduling regular service checks by qualified technicians helps identify potential issues early and address them before they escalate into major problems. By adhering to these maintenance practices, operators can significantly enhance the longevity and performance of their chillers, minimizing downtime and maximizing the return on their investment.

OUMAL Chiller is a cooling tower and chiller system manufacturer integrating R&D,manufacturing and customization.Provide professional solutions.15+ years of work experience. If you have any questions about the chiller, you can send an email to answer them for you!

What is screw chiller?

A Screw chiller is an industrial chiller using a semi-hermetic screw type compressor. Including air cooled screw chiller and water cooled screw chiller. Screw chiller models generally range from 30HP to 300HP or even larger. Screw chiller usually use single compressor or double or four compressors. Our Screw chillers mainly use the following brands: Hanbell, Bitzer, or Refcomp.

What is scroll chiller ?

A scroll chiller is an industrial chiller using hermetic scroll type compressor. Also the sroll chillers including air cooled scroll chillers and water cooled scroll chillers. Scroll chiller models usually range from 3HP to 100HP. The Scroll types compressors brands we use are: Copeland, Danfoss, Daikin, Panasonic. Compressors qty optional.

Both screw and scroll chillers have their advantages are suitable for different applications. Here are some key differences between the two:

Design: A screw chiller uses a rotary screw compressor, while a scroll chiller uses scroll compressors. The screw compressor is typically more robust and suitable for larger capacity applications, while the scroll compressor is more compact and suitable for smaller to medium-sized applications.

Efficiency: Screw chillers generally have higher efficiency compared to scroll chillers, especially at higher loads. They can provide better part-load performance and energy savings.

Noise: Scroll chillers are known for their low noise operation, making them suitable for noise-sensitive environments. Screw chillers may produce higher noise levels, although noise reduction measures can be implemented.

Capacity: Screw chillers are available in larger capacity ranges, making them suitable for industrial applications with higher cooling demands. Scroll chillers are generally used for smaller to medium-sized applications.

Reliability: Both screw and scroll chillers are reliable, but the simplicity of scroll chiller design often results in fewer moving parts and potentially higher reliability.

So when you don’t know how to chose a right chiller for your water cooling system.It is important to consider the specific requirements of your application, such as cooling capacity, efficiency, noise level, and cost, when choosing between screw and scroll chillers. Consulting with a qualified HVAC professional can help determine the most suitable option for your specific needs. You can contact us for further information and we will offer you best solution for your industrial chiller systems. Email: oumal@oumal.com. Whatsapp: 0086 15112554736.

A 100 ton air cooled chiller is an ideal solution for medium to large-scale industrial applications. Unlike water-cooled chillers, air-cooled models are easier to install and maintain, as they don’t require an extensive water supply or additional cooling towers. This makes them a cost-effective and convenient option for facilities looking to streamline their operations.

One of the key advantages of a 100 ton air cooled chiller is its ability to operate efficiently in environments where water availability is limited or where the installation of a water-cooled system would be impractical. These chillers use ambient air to dissipate heat, which reduces the need for complex plumbing and additional maintenance.

Key Features and Benefits
High Cooling Capacity: With a cooling capacity of 100 tons, this chiller can handle the demands of large-scale industrial processes, ensuring that your equipment stays within the desired temperature range.

Energy Efficiency: Modern 100 ton air cooled chillers are designed with energy efficiency in mind, helping to reduce operational costs while maintaining high performance.

Reliability: Built to withstand harsh industrial environments, these chillers are durable and require minimal maintenance, ensuring reliable operation over the long term.

Flexibility: Air cooled chillers can be installed in various locations within your facility, offering flexibility in placement and installation. They are also less dependent on environmental factors like water quality and availability.

Investing in a 100 ton air cooled chiller is a smart choice for any industrial facility looking to enhance its cooling capabilities. With its robust design, energy efficiency, and ease of installation, this type of chiller offers a practical solution for a wide range of applications, from plastics manufacturing to chemical processing. By selecting the right industrial chiller machine, you can ensure that your operations run smoothly and efficiently, ultimately leading to higher productivity and better quality products.

At OUMAL, we specialize in providing top-of-the-line industrial chiller solutions tailored to meet the unique needs of your business. Our 100 ton air cooled chillers are designed to deliver exceptional performance and reliability, helping you achieve your operational goals. Visit OUMAL today to learn more about our products and how we can support your cooling needs. Let us help you take your business to the next level with our innovative and efficient cooling solutions!

Like all chiller systems, a water cooled screw chiller consists of an evaporator, expansion valve, refrigerant, internal piping and controls. The main difference between screw chillers is their compressor. Screw chillers use two helical rotors to drive and compress the refrigerant gas. This type of chiller has nearly constant flow performance and is powered by an electric motor, steam or gas turbine. They are available in capacities ranging from 25 to 800 tons and are very effective when used with liquids with high evaporative temperatures.

Screw or helical compressors in screw chillers consist of two matched helical groove rotors: convex baffle and groove. They are mounted in a fixed housing and move simultaneously. As they rotate, the refrigerant gas is compressed and converted to vapor by the direct volume reduction between the two rotors.

These compressors are equipped with sliders that adjust the length of the compression path. Intake, compression and discharge take place in a linear direction. An oil lubricant on the rotor also acts as a sealant. The motor is cooled as the refrigerant flows through the holes in the screw, which acts as a liquid separator. It is important that the screw chillers are properly sized.

When they are too large, they have a long reverse cycle time and will shut down if cooling is not needed. This can also happen if the motor is running at unnecessarily high speeds or if it is driven in an open circuit. However, when properly configured, motorized chillers are reliable, efficient liquid chillers for the entire range of industrial and air conditioning applications.

This series of water cooled screw compressor chiller adopts European high-efficiency screw compressors, which have their own advantages: high energy efficiency, low noise, high reliability, small footprint, easy installation, simple operation and high flexibility. They are widely used in surface engineering, medicine, chemical, metallurgy, leather, laser, electronics, injection molding, printing and other industries. There are too many models of this series of chiller. It can realize the perfect match for industrial applications.

1. The cooling water temperature is too high, and the condensation effect is poor:

The rated working condition of the cooling water required by the chiller is 30~35°C. The high water temperature and poor heat dissipation will inevitably lead to high condensation pressure. This phenomenon often occurs in high temperature seasons. The reason for the high water temperature may be: cooling tower failure, such as the fan is not turned on or even reversed, and the water distributor does not turn, which means that the temperature of the cooling water is high and rises rapidly; the external temperature is high, the waterway is short, and the amount of circulating water In this case, the cooling water temperature is generally maintained at a relatively high level, which can be solved by increasing the water storage tank.

2. The cooling water flow is insufficient and cannot reach the rated water flow:

The main performance is that the pressure difference between the inlet and outlet of the unit becomes smaller (compared with the pressure difference at the beginning of the system's operation), and the temperature difference becomes larger. The cause of insufficient water flow is the lack of water or air in the system. The solution is to install an exhaust valve at a high place in the pipeline to exhaust; the pipeline filter is clogged or too fine, and the water permeability is limited. Regularly clean the filter screen; the water pump is selected to be small and does not match the system.

3. Condenser scaling or blockage:

Condensed water is generally tap water, which is easy to scale when the temperature is above 30°C, and because the cooling tower is open and directly exposed to the air, dust and foreign matter can easily enter the cooling water system, causing the condenser to be dirty and blocked, and the heat exchange area is small , the efficiency is low, and it also affects the water flow. The performance is that the water pressure difference between the inlet and outlet of the unit and the temperature difference become larger, the temperature of the upper and lower parts of the condenser is very high when touched by hand, and the copper tube of the condenser liquid outlet is hot. The unit should be backwashed regularly, and if necessary, chemical cleaning and descaling should be carried out.

4. Too much refrigerant charge:

This kind of situation generally occurs after maintenance, and the performance is that the suction and discharge pressure and the balance pressure are high, and the operating current of the compressor is also high. Under the rated working condition, the air should be released according to the suction and exhaust pressure, balance pressure and operating current until it is normal.

5. The refrigerant is mixed with air, nitrogen and other non-condensable gases:

This kind of situation usually occurs after maintenance and the vacuuming is not complete. It can only be drained, re-evacuated, and re-charged with refrigerant.

6. False alarms caused by electrical failures:

Because the high-voltage protection relay is damp, poor contact or damaged, the electronic board of the unit is damp or damaged, and the communication failure causes false alarms. For this kind of false fault, the high-voltage fault indicator light on the electronic board is often off or dimly lit, the manual reset of the high-voltage protection relay is invalid, and the operating current of the measured compressor is normal, and the suction and discharge pressure are also normal.

7. The evaporation pressure is too low:

It may be that the evaporation pressure of the water-cooled chiller is too low due to insufficient refrigerant. Common reasons: Insufficient cooling water; less cooling load; throttle orifice failure (only makes the evaporation pressure low); the heat transfer tube of the evaporator is deteriorated due to scale and other pollution (only makes the evaporation pressure too low); Insufficient (only makes the evaporating pressure too low).

8. The oil pressure difference is too low:

If the compressor oil pressure is too low, the compressor will stop running. The common reasons are: the oil filter is clogged; too much refrigerant is mixed in the lubricating oil.

9. Oil temperature is too high:

If the oil temperature of the refrigeration compressor is too high, long-term operation will reduce the quality of the refrigeration oil and even carbonize the refrigeration oil. Common causes: the cooling capacity of the oil cooler is reduced; the supply of refrigerant for cooling the oil cooler is insufficient due to the blockage of the refrigerant filter.

10. Main motor overload:

Unbalanced power supply phase voltage; large power line voltage drop;

The introduction of various industrial chillers and common fault handling are relatively complicated. Generally, specific analysis is made according to the specific problems of the situation. It is recommended to judge according to the actual situation or contact the industrial chiller manufacturer to solve the problem.

The compressor is the core component of the industrial chiller. Although the brand compressor we use has a long life, in actual use, if the user does not carefully maintain and maintain the compressor of the industrial chiller, it will also cause problems. Failures of varying degrees will seriously affect the performance of the entire industrial chiller. Preventing compressor failure in industrial chillers is therefore critical to maintaining reliable operation and minimizing downtime. Here are some effective measures to prevent compressor failure:
1. Routine inspections: During the use of industrial chillers, you need to always pay attention to the problem of compressor operating noise. If the noise increases significantly, according to the experience introduced by the factory cooler factory, shutdown inspections need to be completed in a timely and effective manner. , on the basis of ensuring normal operation, complete the maintenance work of industrial cooler compressors. Note: Once the compressor makes noise, you need to be more vigilant. Often small problems can cause complex and serious faults in the later period, such as compressor fluid shock.

2. Regular maintenance: Implement a comprehensive maintenance plan for the chiller system, including routine inspections, cleaning, lubrication and component inspections. Follow the manufacturer's recommendations for maintenance intervals and procedures.

3. Monitor the refrigerant level: Make sure the chiller has the correct refrigerant charge. Low refrigerant levels can cause the compressor to work harder, leading to overheating and potential failure. Regularly check and maintain proper refrigerant levels according to system specifications. During use, the specific values of the pressure gauge of the industrial chiller need to be paid attention to at any time. If there is a large-scale abnormality, careful inspection is required at this time. The specific inspection method can be completed according to the relevant methods introduced by the domestic industrial chiller manufacturer. Check the process to avoid pressure problems that affect the specific working efficiency of the compressor of the industrial chiller, causing an increase in electricity consumption and increasing the energy consumption of the industrial chiller. Note: Chiller pressure gauge, including high pressure pressure gauge, low pressure pressure gauge, etc.
4. Clean condenser and evaporator coils: Dirty coils will reduce heat transfer efficiency, resulting in increased compressor workload and higher operating temperatures. Clean your condenser and evaporator coils regularly to remove dirt, dust and debris that has accumulated on their surfaces.

5. Maintain proper oil level and quality: Compressor oil lubricates and cools the compressor’s internal components. Monitor oil levels regularly and refill or replace oil as needed. Make sure the oil used is of the type and quality recommended for the cooling system.

6. Check the electrical connections: Loose or faulty electrical connections may cause excessive current, causing the compressor to overheat and malfunction. Regularly check and tighten electrical connections to ensure electrical components are intact.

7. Monitor operating parameters: Install a monitoring system to continuously monitor key parameters such as compressor discharge temperature, suction pressure, and motor current intensity. Set alerts or alarms to notify operators of any abnormal conditions so timely intervention and corrective measures can be taken.

8. Adequate airflow and ventilation: Make sure there is proper airflow and ventilation around the chiller. Poor airflow can cause the compressor to overheat. Remove any obstructions and regularly check and clean the air filter to maintain optimal airflow.

9. Avoid frequent cycles: Try to reduce the frequency of starting and shutting down the chiller, as frequent cycles will put extra pressure on the compressor. Maintain as stable operating conditions as possible to reduce compressor workload.

10. Train personnel: Provide appropriate training to chiller operators and maintenance personnel on chiller operation, maintenance procedures and troubleshooting techniques. Well-trained personnel can detect potential problems early and take appropriate measures to prevent compressor failure.

By implementing these measures, you can significantly reduce the risk of compressor failure and extend the life of your industrial chiller system. Additionally, it is recommended to consult the industrial chiller manufacturer’s guidelines and recommendations for specific maintenance procedures and precautions.

Although most of the various industrial chillers produced in my country are imported compressors, which have a long service life, but in actual use, if the user does not carefully maintain and maintain the compressors of the industrial chillers, Different degrees of failures will also occur, seriously affecting the performance of the entire industrial chiller. There are several effective measures to prevent industrial chiller compressors from malfunctioning, including:

Regular maintenance: Regular maintenance of the compressor, including cleaning and replacing parts, can prevent malfunctioning due to wear and tear.During the use of industrial chillers, it is necessary to pay attention to the noise of the compressor at all times. If the noise increases significantly, according to the experience introduced by the industrial cooler factory, it is necessary to complete the shutdown inspection in a timely and effective manner at this time to ensure normal operation. On the basis of this, complete the maintenance work of industrial cooler compressors. Note: Once the compressor makes noise, you must be more vigilant, often small problems will cause complex and serious failures in the later stage, such as compressor liquid shock.

Measure the operating temperature: During the operation of the industrial chiller, it is necessary to measure the specific operating temperature of the compressor of the industrial chiller by hand or equipment at any time. If the temperature is too high, it means that the industrial chiller is in an overloaded state. At this time, it is necessary to measure the current and voltage. In order to achieve the purpose of fault detection, so as to ensure that the industrial chiller compressor is in an absolutely safe operating state, reach a suitable operating temperature, and complete the entire operating process. Note: If the temperature of the compressor is too high, it may also be caused by too little fluorine, too small compressor power, too long capillary, poor condensation effect, temperature control failure, and lack of oil in the compressor. The damage is very serious, so special attention must be paid.

Clean condenser coils: The condenser coils of the chiller should be kept clean to ensure that the compressor is not overworked due to reduced heat transfer.Pay attention to the pressure gauge,if the high pressure gauge is very high, please check the condenser coil and clean it when necessary.

Proper refrigerant charge: The compressor should have the correct refrigerant charge to ensure that it is not working harder than necessary, which can cause it to malfunction.

Monitoring of operating conditions: The operating conditions of the compressor, including temperature and pressure, should be monitored to ensure that it is not overworked or subjected to conditions that can cause malfunctioning.

Training of personnel: Proper training of personnel in charge of operating and maintaining the compressor can prevent mistakes that can cause the compressor to damage.

Nutrient solution hydroponic chiller- Hydroponic nutrient solution temperature control device- Hydroponic nutrient solution cooling cycle machine

The soilless culture nutrient solution is prepared from chemical fertilizers, and the temperature of the soilless culture nutrient solution is to simulate the ground temperature of soil cultivation. The ground temperature is generally 18-20°C. In soilless cultivation, the substrate temperature and nutrient solution temperature should be 18-20°C. If it is too high or too low, it will affect the normal absorption of the root system.

Hydroponic farms choose a chiller based on several key factors. Here are some considerations:

Cooling Capacity: The chiller should have sufficient cooling capacity to meet the specific needs of the hydroponic system. This is determined by factors such as the size of the system, the type of plants being grown, and the environmental conditions.

Control Precision: It is important to maintain a stable and precise temperature for optimal plant growth. Therefore, the chiller should have accurate temperature control capabilities to ensure consistent and reliable performance.

Energy Efficiency: Hydroponic farms often operate on a large scale, so energy efficiency is crucial. Look for chillers that are designed to be energy efficient and have high performance Coefficient of Performance (COP) ratings, which indicate their energy efficiency.

Noise Level: Depending on the location of the hydroponic farm, minimizing noise disturbances may be important. Choose a chiller that operates quietly to avoid any disruptions.

Installation and Maintenance Convenience: Consider the ease of installation, maintenance, and servicing of the chiller. Opt for a chiller that is user-friendly, has readily available spare parts, and is supported by a reliable manufacturer or supplier.

It is recommended to consult with suppliers or manufacturers specializing in hydroponic farming equipment to get more specific recommendations based on your farm's requirements.

An industrial water chiller is a device designed to remove heat from a process or equipment and transfer it to a separate water source. It is commonly used in various industrial applications, such as cooling machinery, lasers, plastic molding machines, and other processes that generate heat. The basic working principle involves the circulation of a coolant, typically water or a water-glycol mixture, through a closed loop.

Here is a general overview of how an industrial water chiller works:

Evaporator:
The process begins in the evaporator, where the chiller absorbs heat from the process or equipment that needs to be cooled.

The coolant (water or water-glycol mixture) flows through a coil or heat exchanger in the evaporator. As it circulates, it absorbs the heat from the process, causing the coolant to evaporate.

The vaporized coolant is then drawn into the compressor, which increases its pressure and temperature. This compression process is a key step in the refrigeration cycle.

The high-pressure, high-temperature vapor is then routed to the condenser.

In the condenser, the hot refrigerant vapor releases heat to a separate water circuit or air.

As the refrigerant gives up heat, it undergoes a phase change from vapor to liquid.

The high-pressure liquid refrigerant then passes through an expansion valve, where its pressure is rapidly reduced.

This reduction in pressure causes the refrigerant to expand, resulting in a decrease in temperature.

The now-cool refrigerant returns to the evaporator to absorb more heat from the process, and the cycle repeats.

Simultaneously, a separate water circuit, known as the cooling water circuit, is responsible for carrying away the heat absorbed by the chiller.

This cooling water is circulated through the condenser to remove the heat from the refrigerant.

A control system regulates the chiller's operation based on the temperature requirements of the process or equipment being cooled.
The system may include sensors, a thermostat, and a controller to maintain the desired temperature.

By continuously circulating the coolant through this refrigeration cycle, an industrial water chiller efficiently removes heat from the target process or equipment, ensuring that it operates within optimal temperature ranges.

OUMAL as a professional manufacturer and supplier of industrial chillers. Provides various types of cooling water chillers. Including air-cooled chillers and water-cooled chillers. Welcome to consult! oumal@oumal.com

In this era of advocating energy saving and environmental protection, it is very necessary to reduce the operating cost of the screw chiller. We can start from the product itself, and pay attention to various details in daily use, so as to reduce energy consumption and reduce the operating cost of the screw chiller. To reduce the operating cost of the screw chiller, we must start from its energy consumption. The energy consumption of the screw chiller mainly depends on whether the unit is faulty, and the other is the operating power of the unit. Next, let's talk about how to reduce the operating cost of the screw machine from several aspects.

1) Regular maintenance: Regular maintenance of the screw chiller is essential to ensure efficient operation. This includes cleaning the evaporator and condenser coils, checking and maintaining refrigerant levels, lubricating the compressor, and replacing worn out components.

2) Optimize water flows: Adjusting the flow rates of the chilled and condenser water can significantly impact the energy consumed. By minimizing the flow rates, the chiller consumes less energy.

3) Control temperature set points: Ensure optimal set points for both condensing and evaporator temperatures to prevent unnecessary operation of the chiller.

4) Use economizer mode: Many screw chillers have an economizer mode that utilizes free cooling when the outside temperature is cooler. This mode helps save energy and reduces running costs.

5) Upgrade to an energy-efficient system: Consider upgrading to a more efficient screw chiller model to reduce running costs. The initial investment may be higher, but it will pay off in terms of reduced energy consumption and lower operating costs.

6) Utilize VFDs: Variable Frequency Drives (VFDs) allow the chiller to operate at varying speeds, depending on the cooling requirement. This results in less energy consumed, along with reduced wear and tear on the equipment.

7) Use high-efficiency motors: The installation of high efficiency motors can significantly reduce energy consumption. These motors have high power factors, which means they consume less energy while operating at the same load.

8) Monitor energy usage: Regular energy monitoring helps identify inefficiencies and areas for improvement. By tracking energy usage, property owners can determine the best practices for reducing operating costs.